facilities

  Area Available Covered Area Max Handling Capacity (MT) Manhour available per day (MT) Annual Tonnage Capacity (MT) Remarks
Sq.Feet 2008-09 2009-10 Provisional
1 Main 522,720 160,000 40 4,000 3,600 4,800  
2 Tubular 217,800 40,000 40 2,000 2,400 3,600  
3 Pudukkudi 6,500,000 100,000 20 2,400 1,000 4,600 Developed area :2.5 million sqft
Total 7,240,520 300,000   8,400 7,000 12,000  

Handling

  • E.O.T. - 40 T (2 no.), 30 T (1 no.), 15 T(1 no.), 10 T, 5 T

  • Mobile Crane - 10 T (2 nos.), 30 T (1 no.)

  • Height of Fabrication Facility - 6.5 m to 8 m


Storage

  • Indoor 20,000 sq. ft.

  • Outdoor 50,000 sq. ft.


Material Preparation

  • Gas Flame Cutting Thickness 150 mm (max)

  • Plasma Arc Cutting Thickness 25 mm (max)

  • Profile Gas Cutting Thickness 100 mm (max) [w/optical tracing mechanism]

  • Band saws and Hack saw


Forming

  • Plate Bending (3-Roll) Thick 63 x width 2500 w/Top Roll Dia. 460mm

  • Thick 32 x width 2500 w/Top Roll Dia. 330 mm

  • Hydraulic Press 100 Metric Tonnes

  • Tube Bending (Cold) Tube Dia. 3” max

  • Tube Bending (Hot) Tube Dia. 3” max with R/D=0.52

  • (Squeezing & Sizing)

  • Pipe Bending Pipe Dia. 168 mm (max)

  • Tube expansion Tube Dia. 51 mm (max)

  • Tube Swaging Dia. 76 mm & below

  • Tube Sleeving Dia. 76 mm (max)


Welding

  • Shielded Metal Arc Welding (SMAW) 60 sets

  • Gas Tungsten Arc Welding (GTAW) 100 sets

  • Gas Metal Arc Welding (GMAW) 80 sets

  • Submerged Arc Welding (SAW) 2 sets

  • Automatic GMAW Tube Panel Welder 3 sets

  • Gantry Welding Machine 1 set

  • Stud Welding (Dia. 12 mm studs (max)) 3 sets


Machining

  • Centre Lathes 6 nos. (max. 9 meter b/w centers)

  • Drilling 6 nos. (max Dia. 63 mm)

  • Jig Borer 1 no.

  • Horizontal Floor type Boring M/c 1 no.

  • 160 Spindle Diameter


Heat Treatment

  • Stress Relieving and Annealing

  • 3800 (W) x 9300 (L) x 3300 (H) [Gas Fired Furnace] - Max. Temperature 1250oC

  • Solution Annealing

  • 500 (W) x 500 (L) x 500 (H) [Electric Furnace]


Surface Preparation

  • Shot Blasting (Tubes & Flats)

  • Sand Blasting


Non - Destructive Testing

  • Radiographic Testing Gamma ray – Iridium 192 Upto 50 curie (thk. 70mm max)

  • Ultrasonic Testing Upto 120 mm

  • Magnetic Particle Testing Upto depth of 5 mm

  • Dye - Penetrant Testing Nil

  • Hydro-static test Upto 350 Kg/cm2


Calibration & Testing

  • Universal Testing Machine

  • V-Notch Impact Testing Machine

  • Hardness Testing Machine

  • Microscope

  • Spectroscope

  • Calibration for Linear Measuring Instruments, Thermocouples, Temperature Indicators and Pressure Gauges


Manpower

  • Managers 25

  • Engineers 85

  • Junior Engineers 60

  • Workers (Skilled) 350

  • Workers (Unskilled) 320

ASME Certification

  •    

  • ISO 9001:2000 Certification Logo

Photo Gallery

 

let's keep in touch

You can contact us by using the contact information below.


© Copyright 2005-2011 by GB Engineering Enterprises Private Ltd.

  • Follow us on Twitter
  • Follow us on Facebook
  • Follow us on YouTube