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Facilities
Available Facility & Infrastructure
Land
|
Sl |
GB Works |
Area Available |
Covered Area |
Max. handling capacity |
Manhours available per day |
Annual tonnage capacity |
Remarks |
|
|
Sq. Ft. |
MT |
2007-08 |
2008-09 (Projected) |
|||||
|
1 |
Main Unit |
522,720 |
160,000 |
40 |
4,000 |
3,600 |
4,800 |
|
|
2 |
Unit II |
217,800 |
40,000 |
40 |
2,000 |
2,400 |
3,600 |
|
|
3 |
Unit III |
6,500,000 |
100,000 |
20 |
2,400 |
1,000 |
4,600 |
Usable area : 2.5 million sft. |
|
|
|
|
|
|
|
|
|
|
|
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Total |
7,240,520 |
300,000 |
|
8,400 |
7,000 |
12,000 |
|
Handling
E.O.T. - 40 T (2 no.), 30 T (1 no.), 15 T(1 no.), 10 T, 5 T
Mobile Crane - 10 T (2 nos.), 30 T (1 no.)
Height of Fabrication Facility - 6.5 m to 8 m
Storage
Indoor 20,000 sq. ft.
Outdoor 50,000 sq. ft.
Material Preparation
Gas Flame Cutting Thickness 150 mm (max)
Plasma Arc Cutting Thickness 25 mm (max)
Profile Gas Cutting Thickness 100 mm (max) [w/optical tracing mechanism]
Band saws and Hack saw
Forming
Plate Bending (3-Roll) Thick 63 x width 2500 w/Top Roll Dia. 460mm
Thick 32 x width 2500 w/Top Roll Dia. 330 mm
Hydraulic Press 100 Metric Tonnes
Tube Bending (Cold) Tube Dia. 3” max
Tube Bending (Hot) Tube Dia. 3” max with R/D=0.52
(Squeezing & Sizing)
Pipe Bending Pipe Dia. 168 mm (max)
Tube expansion Tube Dia. 51 mm (max)
Tube Swaging Dia. 76 mm & below
Tube Sleeving Dia. 76 mm (max)
Welding
Shielded Metal Arc Welding (SMAW) 60 sets
Gas Tungsten Arc Welding (GTAW) 100 sets
Gas Metal Arc Welding (GMAW) 80 sets
Submerged Arc Welding (SAW) 2 sets
Automatic GMAW Tube Panel Welder 3 sets
Gantry Welding Machine 1 set
Stud Welding (Dia. 12 mm studs (max)) 3 sets
Machining
Centre Lathes 6 nos. (max. 9 meter b/w centers)
Drilling 6 nos. (max Dia. 63 mm)
Jig Borer 1 no.
Horizontal Floor type Boring M/c 1 no.
160 Spindle Diameter
Heat Treatment
Stress Relieving and Annealing
3800 (W) x 9300 (L) x 3300 (H) [Gas Fired Furnace] - Max. Temperature 1250oC
Solution Annealing
500 (W) x 500 (L) x 500 (H) [Electric Furnace]
Surface Preparation
Shot Blasting (Tubes & Flats)
Sand Blasting
Non - Destructive Testing
Radiographic Testing Gamma ray – Iridium 192 Upto 50 curie (thk. 70mm max)
Ultrasonic Testing Upto 120 mm
Magnetic Particle Testing Upto depth of 5 mm
Dye - Penetrant Testing Nil
Hydro-static test Upto 350 Kg/cm2
Calibration & Testing
Universal Testing Machine
V-Notch Impact Testing Machine
Hardness Testing Machine
Microscope
Spectroscope
Calibration for Linear Measuring Instruments, Thermocouples, Temperature Indicators and Pressure Gauges
Manpower
| Managers | 25 |
| Engineers | 85 |
| Junior Engineers | 60 |
| Workers (Skilled) | 350 |
| Workers (Unskilled) | 320 |
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